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Thermoplastic halogen-free low-smoke flame-retardant cable material

【Update】:2020/3/3    【Source】:SuZhou New District XinYe Special Cables Material Factory

Thermoplastic halogen-free low-smoke flame-retardant cable compound


♦ Product name, model, purpose

Environment-friendly thermoplastic halogen-free low-smoke flame-retardant cable sheath material


Product Number

Product Name

Features and Uses

HW-1

90℃ halogen-free flame-retardant polyolefin sheath material

Excellent resistance to cracking,   burning crust, excellent flame retardant, ship cable, power cable, control   cable, etc.

HW-2

90℃ halogen-free flame-retardant polyolefin sheath material

Low temperature resistance -40℃, high elongation, excellent flame   retardant, ship class, power cable, control cable, etc.

HW-3

90℃ halogen-free flame-retardant polyolefin sheath material (VW-1)

Meet the requirements of Ericsson cable   (insulation, sheath), export electrical equipment, etc.

HW-4

90℃ halogen-free flame-retardant elastomer sheath material

Excellent resistance to cracking, good   fluidity, solving the problem of slow extrusion of cables above Φ40

HW-5

90℃ halogen-free flame-retardant ethylene-propylene sheath material

Burning crust, excellent flame   retardant, ship cable, power cable, control cable, etc.


♦ Product Manual:

These materials are all halogen-free and non-toxic modified polyolefin resin as the main raw material, adding halogen-free non-toxic flame retardant, heat stabilizer, smoke suppressant, anti-mold agent and other additives, and then mixing, extrusion granulation And made. This type of material has good processing properties, physical and mechanical properties, insulation properties and excellent flame-retardant properties. It does not release halogen acid, and self-extinguishes after leaving the fire. It can greatly reduce the emission of toxic and corrosive gases and the generation of smoke, the insulation resistance changes little after immersion in water, and the cable has a high degree of safety and reliability. Has the best cost performance.


♦ Product Performance:

Typical values see table(7)


♦ Product Manual:

See "Instruction for Use" for details


♦ Product Packaging:

Use moisture-proof packaging, aluminum-plastic composite film bag or nylon composite film bag for the inner bag, and paper-plastic composite bag for the outer bag. The net weight of each bag is (25±0.2) kg, and each batch is 20 tons.


♦ Transport and Storage:

During transportation, stacking and storage, the sun, rain, soaking and footsteps should be prevented; the storage environment should be clean, dry, ventilated, and the temperature should be 0℃~35℃; the storage period should not exceed six months from the date of production . The storage period of cable materials containing chlorosulfonated polyethylene, chlorinated polyethylene or neoprene rubber should not exceed six months from the date of production.


♦ Related Standards:

⑴ IEC60092-359《Sheath material for marine power and communication cables》

⑵ GB/T19666-2005《General Rules for Flame Retardant and Singhuo Wire and Cable》

⑶ JB/T10707-2007《Thermoplastic halogen-free low-smoke flame-retardant cable compound》

⑷ GA306-2007《Classification and requirements for flame-retardant and fire-resistant cables, plastic insulated flame-retardant and fire-resistant cables》


♦ Precautions:

⑴ The quality of the cable performance mainly depends on the stability of the cable material performance, the cable structure and the cable manufacturing process. The factory requires the buyer to verify the cable material before it can be put into production.

⑵ In order to verify the consistency of the formula and performance of the cable material products of our factory. For each batch of products provided by our factory, both the supplier and the buyer must take 0.3±0.05kg sealed samples and keep them in records, and supervise them separately. So that they can be implemented under the same conditions. Keep samples for verification. The loss of the sealed products shall be borne by the factory. If you need to store unsealed samples, please refer to our factory's sealed samples.

⑶ The environmentally friendly cable material products of our factory meet the requirements of EU RoHS Directive (2002/95/EC), EU REACH Directive (1907/2006) 15 SVHC requirements and SONY SS-00259 eighth edition requirements. If there are other environmental protection requirements, the factory should be notified in writing.


♦ Product Performance

Table(7)


Test items

Category

Environmental protection thermoplastic halogen-free   flame-retardant cable sheath material

GB standard test method

Unit

HW-1

HW-2

HW-3

HW-4

HW-5

Density

g/cm3

1.4

1.35

1.5

1.44

1.37

Stretch

Mpa

11.7

11.8

11.3

11.4

6.8

Elongation at break

%

211

356

230

330

300

Thermal aging of air box

℃ x h

100x240

100x240

115x168

100x240

100x240

Tensile strength change rate

%

2

3

7

5

4

Change rate of elongation at break

%

-5

-6

-3

-5

-5

Thermal deformation/high temperature pressure

℃ x h

90x4

90x4

90x4

90x4

Deformation rate

%

21

25

25

15

Thermal shock(150℃,1h)

No cracking

No cracking

No cracking

No cracking

No cracking

Low temperature impact embrittlement test

-30

-40

-45

-30

Low temperature performance test

-30

-40

-25

-45

-30

Ozone resistance test

No cracks

No cracks

No cracks

No cracks

No cracks

20℃ volume resistivity

Ω.cm

1.8x1013

1.5x1013

6.6x1013

2.1x1013

9.5x1013

Dielectric strength at 20

kV/mm

23

24

24

24

24

Oxygen Index

%

34

32

37

33

30

Cable flame retardant

A class、B class

A class、B class

VW-1

A class、B class

A class、B class

Smoke density: Dmy with flames

34

36

42

33

48

Flameless Dmy

139

139

136

131

135

Halogen acid gas content

mg/g

0

0

0

0

0

PH value

5.9

5.8

5.8

5.7

5.1

Conductivity

μs/mm

1.2

1.4

1.2

1.3

6.1

Toxicity Index

1.5

1.6

2.1

1.6

1.9

Smoke-producing toxicity hazard classification

Level

ZA2

ZA2

ZA2

ZA2

ZA2

Environmental requirements

Compliant with EU RoHS Directive, REACH Directive 15 Substances   of High Concern and SONY Company

SS-00259 Eighth Edition Requirements


Note: The data in the table are typical values and cannot be regarded as a standard for specification restrictions or as a design basis for separate quotes. Class A flame-retardant cables are recommended to adopt an oxygen barrier structure.