Irradiation cross-linked cable material for TUV photovoltaic and wind energy cables
♦Product name, model, purpose
Environmental protection type radiation cross-linked TUV photovoltaic and wind energy cable material
Product Number | Product Name | Features and Uses |
FPV-1 | 150℃ halogen-free flame-retardant photovoltaic cable radiation insulation material | Comply with TUV 2 Pfg1169-2007, used for photovoltaic cables, etc. |
FPV-2 | 150℃ halogen-free flame-retardant photovoltaic cable radiation jacket material | Comply with TUV 2 Pfg1169-2007, used for photovoltaic cables, etc. |
FPDI05 | 105℃ flame-retardant photovoltaic cable radiation insulation material | Comply with TUV 2 Pfg1169-2004, used for photovoltaic cables, etc. |
FPD105-H | 105℃ flame-retardant photovoltaic cable radiation jacket material | Comply with TUV 2 Pfg1169-2004, used for photovoltaic cables, etc. |
FED-1 | 105°C elastomer wind energy cable radiation insulation compound | Comply with National Inspection Center TICW/01-2009, used for wind energy cables, etc. |
FED-H | 105℃ oil-resistant flame-retardant elastomer wind energy cable irradiated sheath material | Comply with National Inspection Center TICW/01-2009, used for wind energy cables, etc. |
♦ Product Manual:：
These materials are all halogen-free and non-toxic modified polyolefin resins, silicone rubber or elastomers as the main raw materials, adding environmentally friendly flame retardants, heat stabilizers, smoke suppressants, anti-fungal agents and other additives, after mixing, It is made by extrusion and granulation. This type of material has good processing properties, physical and mechanical properties, insulation properties and excellent flame retardant properties. Photovoltaic cable materials have been used in TUV photovoltaic cables in batches, with stable and reliable performance. Has the best cost performance.
♦Product performance:
Typical values are shown in table (8)
♦Product description:
See "Instruction for Use" for details
♦Product packaging:
Use moisture-proof packaging, aluminum-plastic composite film bag or nylon composite film bag for inner bag, paper-plastic composite bag for outer bag, net weight of each bag is (25±0.2) kg, 20 tons per batch.
♦Transportation and storage:
During transportation, stacking and storage, the sun, rain, soaking and footsteps should be prevented; the storage environment should be clean, dry, ventilated, and the temperature should be 0℃~35℃. The storage period should not exceed six months from the date of production.
♦Related standards:
(1) 2 Pfg1169-2007 "Requirements for cables used in photovoltaic systems"
(2) 2 Pfg1169-2004 "Requirements for cables used in photovoltaic systems"
(3) National Inspection Center Technical Specification TICW/01-2009 "Torsion-resistant flexible cables for wind power generation with rated voltages of 1.8/3.0kV and below"
♦Notes:
(1) The quality of the cable performance mainly depends on the stability of the cable material performance, the cable structure and the cable manufacturing process. Therefore, the factory requires the purchaser to verify the cable material before it can be put into production.
(2) In order to verify the consistency of the formula and performance of our cable material products, for each batch of products provided by our factory, both the supplier and the demander must take 0.3±0.05kg sealed samples, save them and make records, and supervise them separately so that they can be under the same conditions. Implementation of retention sample verification. The loss of the sealed products shall be borne by the factory. If you need to store unsealed samples, please refer to our factory's sealed samples.
(3) Our environmentally friendly cable materials are in compliance with the requirements of EU RoHS Directive (2002/95/EC), EU REACH Directive (1907/2006) 15 SVHC requirements and SONY's SS-00259 eighth edition requirements. If the buyer has other environmental protection requirements, he should inform the factory in writing.
♦Product performance
Table (8)
Test items | Category | TUV photovoltaic cable material | TUV photovoltaic cable material | Wind energy cable material | ||||
Gb standard test method | Unit | FPV-1 | FPV-2 | FPD105 | FPD105-H | FED-1 | FED-H | |
* Density | g/cm3 | 1.37 | 1.43 | 1.4 | 1.36 | 1.02 | 1.34 | |
* Stretch | Mpa | 16.2 | 12.5 | 13 | 12.7 | 8.6 | 14.4 | |
* Elongation at break | % | 570 | 550 | 425 | 458 | 457 | 458 | |
* Thermal life test | ℃ x h | 185x100 | 185x100 | — | 一 | — | — | |
Elongation at break retention rate | % | 75 | 65 | — | — | — | — | |
* Thermal aging of air box | ℃ x h | 150x168 | 150x168 | 136x168 | 136x168 | 135x168 | 136 x 168 | |
Tensile strength change rate | % | 8 | 5 | -5 | -8 | -10 | -8 | |
Change rate of elongation at break | % | -7 | -8 | -11 | -12 | -8 | -10 | |
Compatibility test | ℃ x h | 135x168 | 135x168 | — | — | Air bomb 136x40 | — | |
Tensile strength change rate | % | 4 | 3 | — | — | -7 | — | |
Change rate of elongation at break | % | -3 | -2 | — | — | -6 | — | |
* Hot stretch（0.2MPa) | ℃ x min | 200 x 15 | 200 x 15 | 200x 15 | 200 x 15 | 200 x 15 | 200 x 15 | |
Elongation under load | % | 60 | 80 | 62 | 68 | 49 | 35 | |
Elongation under load（120℃,1h，5hits） | % | 1 | 0.9 | — | — | 0 | 0 | |
High temperature pressure test（140℃,1h） | % | 34 | 36 | — | — | — | — | |
* Low temperature performance test（-42℃) | % | passed | passed | passed | passed | passed | passed | |
Resistant to heat and humidity（humidity 85%) | ℃ x h | 90x1000 | 90x1000 | — | — | — | Resistant to mineral oil | |
100x24 | ||||||||
Tensile strength change rate | % | -15 | -16 | — | — | 一 | -20 | |
Change rate of elongation at break | % | -18 | -20 | — | — | — | -15 | |
Acid and alkali resistance (oxalic acid, sodium hydroxide) | ℃ xh | 23x168 | 23x168 | — | — | Humidity resistance (NaC solution 30g/L,60℃,240h) | ||
No breakdown | ||||||||
Tensile strength change rate | % | acid -4, Alkali -3 | acid 7, Alkali 3 | — | — | — | — | |
Elongation at break | % | acid 380, Alkali 360 | acid 380, Alkali 420 | — | — | — | — | |
Weather resistance test | — | (63℃,720h,humidity 65％) No cracking | (45℃,500h,humidity65%) No cracking | Artificial weathering 0-1008h pass | ||||
Ozone resistance test | — | (40℃，72h,200ppm) | (25℃,24h,250~300ppm)No cracks | (25℃,24h,250~300ppm)No cracks | ||||
No cracks | ||||||||
Dynamic penetration test | — | （1N/s，4 times)passed | — | Load (conductor section x 15N, 168h) without cracking | ||||
Cut resistance test | — | (-15℃/20℃,/85℃,3h) | — | — | — | |||
passed | ||||||||
*20℃ Volume resistivity | Ω.cm | 1.0x1015 | 8.5x1013 | 6.0x1014 | 6.5x1014 | 2.3x1014 | 6.2x1013 | |
*Dielectric strength at 20℃ | kV/mm | 26 | 23 | 26 | 27 | 24 | 23 | |
* Oxygen Index | % | 26 | 27 | 28 | 27 | — | 29 | |
Cable flame retardant | — | DZ-1 | DZ-1 | DZ-1 | ||||
* Smoke density: Dmy with flames | — | 75 | 80 | — | — | — | — | |
Flameless Dmy | — | 135 | 138 | — | — | — | — | |
Halogen acid gas content | mg/g | 0 | 0 | — | — | Torsion resistance test | ||
Fluorine (F) content | % | 0 | 0 | — | — | No cracking after twisting 4 turns 10000 times at room temperature | ||
PH value | — | 5.3 | 5.6 | — | — | -40℃ torsion 4 turns 2000 times without cracking | ||
Conductivity | μs/mm | 1.5 | 1.7 | — | — | No cracking after twisting 4 turns 10000 times at 60℃ | ||
Environmental requirements | — | Comply with EU KoHS Directive, REACH Directive 15 Substances of High Concern and SONY's SS-00259 Eighth Edition | — | — | ||||
