Super-semi-conductive PE, PVC sheath material and radiation
cross-semi-conductive shielding material for high-voltage cables
♦ Product name, model, purpose
Product Number | Product Name | Features and Uses |
GEBDH | Over 110KV or special super semi-conductive PE sheath for submarine cable | Easy to process, good adhesion with PE-based insulation layer or lead sheath of submarine cable, 110KV conductive layer thickness 0.3mm instead of graphite coating. |
GEBZH | Super semi-conductive flame-retardant PE sheath for 110KV or above or other fields | Easy to process, good adhesion with PE-based insulating layer, and the thickness of the conductive sheath above 110KV is 0.3mm instead of graphite coating. |
GVBDH | Special super semi-conductive PVC sheath for 110KV and above | Easy to process, good adhesion with PVC-based insulating layer, the thickness of the conductive sheath above 110KV is 0.5mm instead of graphite coating. |
GVBZH | Special flame-retardant super semi-conductive PVC sheath for 110KV and above | Easy to process, good adhesion with PVC-based insulating layer, the thickness of the conductive sheath above 110KV is 0.5mm instead of graphite coating. |
EGDH | Thermoplastic highly conductive plastics for railway through ground wires | Volume resistance ≤0.62cm, can replace metal sheath, railway through ground wire and other occasions. |
♦ Product Manual:
The product of this project is based on PE and PVC resin, adding nano-level conductive carbon black, through toughening technology, through special
The manufacturing process is a conductive plastic made by mixing plasticization and granulation. The physical properties and process extrusion characteristics of the product refer to PE, PVC
The standard of the sheath, especially the thin-walled double-layer co-extrusion surface is smooth and round, and it is tightly bonded with the insulating layer without interface reaction, which is beneficial
It maintains long-term stable and reliable cable performance and is an ideal substitute for graphite.
♦ Product Performance:
Typical values see table(2)
♦ Reference Standard:
User Standard
♦ Processing Technology:
For thin-wall double-layer co-extrusion (for single-screw extrusion), it is recommended to place a filter screen of 60 or 80 yards in one layer. Drying temperature 70℃,
Time 2 hours. The recommended temperature of each zone of the extruder is as follows:
District | 1 | 2 | 3 | 4 | 5 | Guide glue (machine strength) | Die head (1) | Die head (2) |
Temperature ℃ | 145 | 150 | 155 | 160 | 165 | 160 | 167 | 167-172 |
Note: The above temperature adapts to the reference temperature of super-semiconducting PE and PVC extrusion above 110KV. The final temperature will be adjusted according to the extrusion conditions of the equipment.
♦ Product packaging, storage and transportation:
Use moisture-proof packaging, refer to foreign PE base material moisture-proof heavy packaging or aluminum-plastic composite bag. The net weight of each bag is (25kg±0.2) 40 bags as a set of ton packaging with wooden pallets and PE film sealed to keep moisture-proof, rain-proof, sun-proof and clean environment for easy transportation. The storage warehouse is required to be ventilated and dry. The normal temperature of the warehouse is about 0℃~35℃. The storage period of the product should not exceed six months from the date of production.
Product performance
Pilot projects | category | Super semi-conductive PE sheath | Flame-retardant semi-conductive PE sheath | Super semi-conductive PVC sheath | Flame-retardant semi-conductive PVC sheath | Highly conductive polyene warp material | ||||
GEBDH | GEBZH | GVBDH | GVBZH | EGDH | ||||||
GB Standard test method | Unit | Standard Value | Typical Value | Standard Value | Typical Value | Standard Value | Typical Value | Standard Value | Typical Value | Typical Value |
Density | g/cm3 | ≤1.15 | 1.14 | ≤1.35 | 1.37 | ≤ 1.37 | 1.39 | ≤1.40 | 1.45 | 1.2 |
Stretch | Mpa | ≥12.5 | 15 | ≥12.5 | 13.8 | ≥12 | 13.5 | ≥12 | 13 | 12 |
Elongation at break | % | ≥450 | 560 | ≥400 | 510 | ≥150 | 200 | ≥150 | 195 | 200 |
Thermal aging of air box | ℃×h | 100×168 | passed | 100×168 | passed | 100×168 | passed | 100×168 | passed | 80×240 |
Tensile strength change rate | % | ±25 | 7 | ±25 | 5 | ±25 | 8 | ±25 | 5 | 4 |
Change rate of elongation at break | % | ±25 | -10 | ±25 | -12 | ±25 | -11.7 | ±25 | -12 | -6 |
Volume resistivity at 23℃ | Ω·cm | ≤100 | 5~80 | ≤100 | 30 | ≤100 | 29.5 | ≤100 | 35 | 0.5Ω·cm |
Embrittlement temperature | ℃ | -45 | passed | -45 | passed | -15 | -20 passed | -15 | passed | -15℃ |
Resistance to environmental stress cracking | h | ≥500 | passed | ≥500 | passed | — | — | — | — | — |
Thermal stability time at 200℃ | MV/m | — | — | — | — | ≥80 | passed | ≥80 | passed | — |
Oxygen Index | % | — | — | ≥28 | 29.5 | — | — | ≥28 | 30 | — |
Thermal weight loss | g/m2 | — | — | — | — | ≤20 | 18 | ≤20 | 20 | — |
Thermal deformation | % | — | — | — | — | ≤40 | 28 | ≤40 | 25 | — |
Shore D hardness | — | — | — | — | — | — | — | — | — | — |
Note: The typical value cannot be regarded as the standard of the specification limit or the design basis separately quoted.
Density is not used as a basis for judging whether a material is qualified, but only as a reference for material consumption, which is not equivalent to ordinary materials.