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Super-semiconductor PE, PVC sheath material for high-voltage cable and irradiated cross-conductor

【Update】:2020/6/21    【Source】:SuZhou New District XinYe Special Cables Material Factory

Super-semi-conductive PE, PVC sheath material and radiation

cross-semi-conductive shielding material for high-voltage cables

 

Product name, model, purpose

 

Product Number

Product Name

Features and Uses

GEBDH

Over 110KV or special super   semi-conductive PE sheath for submarine cable

Easy to process, good adhesion with   PE-based insulation layer or lead sheath of submarine cable, 110KV conductive   layer thickness 0.3mm instead of graphite coating.

GEBZH

Super semi-conductive flame-retardant PE   sheath for 110KV or above or other fields

Easy to process, good adhesion with   PE-based insulating layer, and the thickness of the conductive sheath above   110KV is 0.3mm instead of graphite coating.

GVBDH

Special super semi-conductive PVC sheath   for 110KV and above

Easy to process, good adhesion with   PVC-based insulating layer, the thickness of the conductive sheath above   110KV is 0.5mm instead of graphite coating.

GVBZH

Special flame-retardant super   semi-conductive PVC sheath for 110KV and above

Easy to process, good adhesion with   PVC-based insulating layer, the thickness of the conductive sheath above   110KV is 0.5mm instead of graphite coating.

EGDH

Thermoplastic highly conductive plastics   for railway through ground wires

Volume resistance ≤0.62cm, can replace metal sheath, railway   through ground wire and other occasions.



Product Manual:

The product of this project is based on PE and PVC resin, adding nano-level conductive carbon black, through toughening technology, through special

The manufacturing process is a conductive plastic made by mixing plasticization and granulation. The physical properties and process extrusion characteristics of the product refer to PE, PVC

The standard of the sheath, especially the thin-walled double-layer co-extrusion surface is smooth and round, and it is tightly bonded with the insulating layer without interface reaction, which is beneficial

It maintains long-term stable and reliable cable performance and is an ideal substitute for graphite.

 

Product Performance:

Typical values see table(2)

 

Reference Standard

User Standard

 

Processing Technology:

For thin-wall double-layer co-extrusion (for single-screw extrusion), it is recommended to place a filter screen of 60 or 80 yards in one layer. Drying temperature 70℃,

Time 2 hours. The recommended temperature of each zone of the extruder is as follows:


District

1

2

3

4

5

Guide glue (machine   strength)

Die head (1)

Die head (2)

Temperature

145

150

155

160

165

160

167

167-172


Note: The above temperature adapts to the reference temperature of super-semiconducting PE and PVC extrusion above 110KV. The final temperature will be adjusted according to the extrusion conditions of the equipment.

 

Product packaging, storage and transportation:

Use moisture-proof packaging, refer to foreign PE base material moisture-proof heavy packaging or aluminum-plastic composite bag. The net weight of each bag is (25kg±0.2) 40 bags as a set of ton packaging with wooden pallets and PE film sealed to keep moisture-proof, rain-proof, sun-proof and clean environment for easy transportation. The storage warehouse is required to be ventilated and dry. The normal temperature of the warehouse is about 0℃~35℃. The storage period of the product should not exceed six months from the date of production.

 

Product performance


Pilot projects

category

Super semi-conductive PE sheath

Flame-retardant semi-conductive PE sheath

Super semi-conductive PVC sheath

Flame-retardant semi-conductive PVC sheath

Highly conductive polyene warp material

GEBDH

GEBZH

GVBDH

GVBZH

EGDH

GB Standard test method

Unit

Standard Value

Typical Value

Standard Value

Typical Value

Standard Value

Typical Value

Standard Value

Typical Value

Typical Value

Density

g/cm3

≤1.15

1.14

≤1.35

1.37

≤ 1.37

1.39

≤1.40

1.45

1.2

Stretch

Mpa

≥12.5

15

≥12.5

13.8

≥12

13.5

≥12

13

12

Elongation at break

%

≥450

560

≥400

510

≥150

200

≥150

195

200

Thermal aging of air box

℃×h

100×168

passed

100×168

passed

100×168

passed

100×168

passed

80×240

Tensile strength change rate

%

±25

7

±25

5

±25

8

±25

5

4

Change rate of elongation at break

%

±25

-10

±25

-12

±25

-11.7

±25

-12

-6

Volume resistivity at 23

Ω·cm

≤100

5~80

≤100

30

≤100

29.5

≤100

35

0.5Ω·cm

Embrittlement temperature

-45

passed

-45

passed

-15

-20 passed

-15

passed

-15

Resistance to environmental stress   cracking

h

≥500

passed

≥500

passed

Thermal stability time at 200

MV/m

≥80

passed

≥80

passed

Oxygen Index

%

≥28

29.5

≥28

30

Thermal weight loss

g/m2

≤20

18

≤20

20

Thermal deformation

%

≤40

28

≤40

25

Shore D hardness


Note: The typical value cannot be regarded as the standard of the specification limit or the design basis separately quoted.

Density is not used as a basis for judging whether a material is qualified, but only as a reference for material consumption, which is not equivalent to ordinary materials.